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Headliner of an SUV made automatically

SQ25

Large format, versatile & high speed harness assembly

Focused on the automation of adding wires for high-volume production.

  • Reduce labour
  • Onshore production
  • Improve quality
  • Save costs
  • Simplify supply chain
Length (inc HMI)5452mm
Depth3106mm
Height3290mm
Weight6000kg
X1500mm
Y2500mm
Z350mm
Above200mm
Front (HMI)1000mm
Rear (Services)1000mm
Right (Load)1000mm
Left (Load)1000mm
Floor Loading
6 Pads Ø170mm
1000kg each
Temperature Range20-25 °C
Humidity Range40-60% Relative
Electrical Source400V AC (+6% / -10%), 50Hz
Compressed Air6BAR
5-Axis Motion Platform
Integrated HMI
6 Toolchange Positions
Laser Distance Measure
Strip and Crimp Machinery
Large Quantity Consumables Feed
Automated QA/QC Systems
Laser or Inkjet Wire Marking
Automated Load/Unload
Extended X-Axis for Very Large Parts
Vacuum fixturing
HI14A2 – Insulated Wire Deposition 1.4mm OD
HI16A2 – Insulated Wire Deposition 1.6mm OD
HPADA2 – Hot glue head 400 to 20,000 mPas@20 to 200°c / 68 to 392°F
HTI1A2 – IDC Press 550N with Hex Tool Holder
HPT1A1 – Probe Head ±2µm
Insulated Wire range 0.35 to 4.0mm OD
Solid Core, Stranded Wire
Bare or Coated Wire
Twisted Pair
Consumables and integrations subject to TAC assessment

Typical Package
  • Software license for CAM post processor
  • TAC – Digital twin of start part
  • Toolsetter head configuration
  • G-code visualisation
Additional Options
  • CAD/CAM software licenses
  • QA/QC data collection and analysis
  • Productivity monitoring and data analysis
  • TAC – Part development – Digital twin
  • CAD/CAM software licenses
  • QA/QC data collection and analysis
  • Productivity monitoring and data analysis
Typical Package
  • Installation and configuration
  • Operator training
  • Operation and service support
Additional Options
  • Field service support
  • TAC – Part/Material process development
  • Bespoke service packages
  • Full time redundancy hardware
  • Emergency call out

SPECIFICATIONS AND SERVICE OFFERS ARE FOR REFERENCE ONLY. CONTRACTED AGREEMENTS TAKE PRECEDENCE.

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