CY10 FRONT RIGHT MACHINE

Manufacturing Cell

Our technology is developing fast and we exciting plans. We believe Hardware as a Service (HaaS) is the best way to deliver the benefits of these developments to you.

HaaS delivers hardware, software and services necessary to deploy and support the manufacturing of your products for a monthly fee.

There are three HaaS categories of package:

  • CY10W focused on the automation of adding wires to complex products
  • CY10L focused on the addition of printed circuits to non-planar surfaces
  • SQ25W focused on the automation of adding wires for high volume production

Every package is tailored to your precise needs based on the elements listed below.

image shows wires being placed by Q5D's gantry robot

CY10W

  • CY10W Manufacturing cell
  • Wiring deposition end effector
  • Polymer deposition end effector
  • Calibration end effector
  • Software license for CAM and post processor
  • Equipment health monitoring
  • Online & Telephone support
  • 4 field service visits per year
  • Access to 12-hour emergency call out
  • Additional wiring or polymer end effectors
  • Configure manufacturing cell for automatic loading
  • QA/QC data collection and analysis
  • Productivity monitoring and data analysis
  • CAD software license

CY10L

  • CY10L Manufacturing cell with laser attachment and laser safe enclosure
  • Printed electronics deposition end effector
  • Laser ablation and sintering end effector
  • Polymer deposition end effector(s)
  • Calibration end effector
  • Software license for CAM and post processor
  • Equipment health monitoring
  • Online & Telephone support
  • 4 field service visits per year
  • Access to 12-hour emergency call out
  • Wiring end effector(s)
  • Additional polymer end effectors
  • Configure manufacturing cell for automatic loading
  • QA/QC data collection and analysis
  • Productivity monitoring and data analysis
  • CAD software license
Antenna created by ITRI / AWAN alongside Q5D
SQ25 frame

SQ25W [Release 2025]

  • SQ25 Overhead gantry manufacturing cell
  • Wiring deposition end effector
  • Calibration end effector
  • Software license for CAM and post processor
  • Equipment health monitoring
  • Online & Telephone support
  • 4 field service visits per year
  • Access to 12-hour emergency call out
  • Additional end effectors
  • Configure manufacturing cell for automatic loading
  • QA/QC data collection and analysis
  • Productivity monitoring and data analysis
  • CAD software license

Part design and machine control

Your designs are supported by digital twin and production tools. Our hardware as a service offer includes bespoke support packages.

Our design tools include assisted routing along surfaces to enable parametric design linked to harness data. This enables fast design iteration which can be sent directly to production.

Output from CAD is fed though CAM and processed into code which simultaneously controls each axis of the machine with smooth material feeds and precise positioning. The machine HMI is able to simulate the code to ensure expected production. This entirely digital control ensures predictable manufacturing and repeatable quality.

CY10 FRONT RIGHT MACHINE

A paradigm shift in wire harness manufacture

Changing to a Q5D automated process could cut costs in half

Direct labour saving is just one of many ways that Q5D’s automation can aid productivity and save cost, some of the others are:

  • Immediate reaction to design or demand changes
  • Saving weight by eliminating fixings
  • Reduce numbers of components
  • Increase accuracy placing wires to +/-0.5mm or less
  • Increased repeatability and process reliability
  • Make spares on demand reducing inventory
  • Co-locate and eliminate logistics costs

The value is immense